Concept: Sulphate attack:● Waterborne
sulfates react with hydration products of the tri-calcium aluminate (C3A) phase of portland cement, and with calcium hydroxide
(Ca(OH)2) to form an expansive crystalline product called e
ttringite(calcium sulphoaluminate hydrate). ● Expansion due to
ettringite formation
causes tensile stresses to develop in the concrete.
● When these stresses become greater than the concrete's tensile capacity, the
concrete begins to crack. ● These cracks allow easy ingress for more sulfates into the concrete and the
deterioration accelerates. ● Sulfates
also cause the chemical disintegration of some of the cement hydration products.
Principal factors that affect the rate and severity of sulfate attack are: 1. Permeability of the concrete.
2. The concentration of sulfates in the waterborne solution.
3.
C3A content.
4.
Ca(OH)2 content.
Explanation ●
C3S readily reacts with water and produces more heat of hydration. It is responsible for the early strength of concrete.
● The quality and density of calcium silicate hydrate formed out of
C3S is slightly inferior to that formed by
C2S.
● A cement with
C3S gets attacked by sulfate easily whereas
C2S is offering better resistance against chemical attacks.
C2S hydrates rather slowly. It is responsible for the later strength of concrete and produces less heat of hydration.
● The calcium silicate hydrate formed is rather dense and its specific surface is higher and the quality of the product of hydration of
C2S is better than that produced in the hydration of
C3S. ● The hydrated aluminates do not contribute anything to the strength of concrete. Their presence is harmful to the durability of concrete, particularly where the concrete is likely to be attacked by sulphates.
● The
calcium hydroxide also reacts with sulphates present in soil or water to form calcium sulphate which further reacts with C3A and cause deterioration of concrete. This is
known as sulphate attack. ●
To remedy the sulphate attack, the use of cement with low C3A content is found to be effective.